Spindle controller malfunction mazak. Having a problem getting the spindle to run.
Even if the spindle isn't turning, the M5 "releases" it in the ladder to let the M codes work for the chuck. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Description 1. alarm 340 (controller error) my compadre looked up the alarm and it said to shut Down and restart. parameter sheets that came with machine. Alarms on M32 from 200 are PLC alarms. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. Dec 17, 2013 · I checked my Ac spindle controller (FR-SF) and I saw ALARM 43. If… Mar 12, 2013 · The top connector in your second picture is the start of the buss that controls the servos and spindle. Mar 29, 2023 · Hello all. New and popular video trends hi looking for a bit of help[ with a mazak H1250, with an M plus controller. Have just purchased a Mazak QT-20 with mazatrol T1 control. The tool that was in the spindle just dropped when it cycled through to this state. C. Jun 27, 2018 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > 360 spindle cooling malfunction alarm in yellow Thread: 360 spindle cooling malfunction alarm in yellow started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. that did not work and we had a long list of alarms and no tool This function turns the milling spindle to its ATC position. On this video you’ll see how to disable the spindle drive and its power supply to separate any spindle alarm and be able to test X , Z, turret and any other Jan 12, 2021 · I have a 1986 QT20N (Mazatrol CAM T2) with Fanuc model 12 (A06B-6044-H212) spindle drive. Jul 9, 2008 · The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. Having spent the last week cleaning and stripping it down to inspect what needs going the list isn't to bad. On the MC116 set dip switches 1 and 3 to the right. Even so! When machine is braking in gear 2 never manage to stop. Conditions: Same as for items 1, 2, and 3 above. Cause The spindle-speed limit has been exceeded. Safety speed limits must therefore be observed when designating spindle speeds. However, after opening and closing the chuck, I can't get the spindle to rotate when I hit spindle start. They worked Having an issue with this alarm. Jun 25, 2014 · Boom, 1 hour later, Amplifier not equipped, System Malfunction, Spindle Drive Malfunction, and blinky spindle drive lights all at the same time. I have no idea what does ALARM 43 mean. Still getting alarm. The errors I am getting are as follows: On the Monitor I am getting: 23 - Illegal Memory Servo 204 - Spindle Controller Malfunction Machine 128 - Emergency Stop NC On the FR-SF board I am getting: A. Check and remedy The chuck open or close confirmation sensor (SQ2/SQ3) is abnormal or faulty. : X/B Drive :Flashes between d1 & d4 . Check and remedy Turn off the main circuit breaker and then turn it back on. At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. The two green LED's on the MC116 will turn on, then off and then on again. Set dip switches 1 and 3 back Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. Action The spindle amplifier and the encoder must be checked for normal operation. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. Restart machine, it sits idle for about 10 minutes without me touching, then there it goes again. Jun 30, 2012 · Forum - The expert community . Alarm 20 NMI emergency stop. Jan 19, 2023 · Spindle Controller Malfunction alarm - that means nothing. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Nov 3, 2021 · So it's likely waiting for a signal from the bar feeder. the mill trips off after 20 seconds with alarm 206 "spindle lube malfunction. Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. 12 pages. 255 External control malfunction. Mazak indicated that is was a spindle controller issue so we have had that tested and rebuilt but this hasn't solved the problem. I did an insulation test on the spindle today and all seem fine. It sounds like you have a mechanical binding in this mechanism, or possibly the inverter for the live milling motor is going out. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. rating] High-speed 16000 rpm spindle 16000 rpm spindle output/torque diagram 8000 rpm spindle output/torque diagram High performance at any speed Jun 30, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. (The lights may turn on and off real quickly. Fan is running fine. For the lathe, the workpiece may even come off if the chucking force decreases. They said this needs to be checked periodicly. Oct 31, 2013 · Started this machine up this morning and this alarm came up. I can get the spindle to jog but it will not allow me to put the spindle on by simply upping the RPM. B. The spindle drive shows an alarm (F6 23). Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. Main spindle Drive r0. I have talked to a couple people and one thinks it is the spindle drive while the other thinks it has to do with my motherboard/main memory. His injury could have been avoided if there was good debriefing between him and the customer. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. Jan 10, 2009 · Check the prox switches on the chuck actuator. torque 16000 rpm AC 37 kW (50 hp) [30-min. I purchased this machine from another business so I'm unsure how long its been sitting without power. Mazak set a precedent in CNC development with the introduction of our MAZATROL programming language in 1981. vibration resonance much more at certain rpm. If you don't keep the draw tube plugged, chips will migrate down and sometimes cause an alarm. I've checked the magnet sensor, appears to be in good condition. 2. It was on night shift so I asked the operator to restart the machine. basically safety interlock would stop spindle if it read door was open even if door was Standard 10000 rpm spindle 10000 rpm spindle output/torque diagram Speed Output Max. The errors I am getting are as follows: On the Monitor I am getting: 23 - Illegal Memory Servo 204 - Spindle Controller Malfunction Machine Mazak Alarm 10 Detector Malfunction; Mazak Alignment Procedure; Mazak EIA; Mazak eia Programming Manual; Mazak Spindle Controller; Mazak Troubleshooting Guide; Nov 10, 2004 · We have a Mazak Vtc-41 mill with Mazatrol EIA control and every time we stop the spindle above 2000 Rpm we get a spindle pack alarm and a spindle zero speed alarm. I do M19 and spindle spinns up rpm but never completes orient. Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. Cleaned all the sensors and still the same thing. Feb 25, 2018 · Hi, I have VTC-20B 1997 with M-plus. Any ideas? Similar Threads: Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Spindle cooling with PC Liquid cooling system; Need Help!-Mazak T32-3 Alarm 015 System Jun 8, 2012 · It was "41 spindle malfunction 1". " We believe w Need Help! mazak alarm 206 spindle lube malfunction During surface velocity hold control, as the current workpiece coordinates of the surface velocity hold control axes approach zeroes, the spindle speed increases significantly. 6 is executed in series in reverse order. i had had problems when it was out of wack tho. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Oct 2, 2019 · Hi, I have problem with my Mazak QuickTurn 15N (1990y T32-2) I had a problem with the main power supply in the building (blown fuses during machine start). Check spindle runout with a ground, calibrated spindle test bar every 6 months and/or after any crash. 236 alarms is proxy alarm that aux shaft wasnt engaged properly. Does any when know how to test the encoder/ could this be a scale issue or is this main spindle trouble. Action call Mazak Service. According to my parameter book for the SmoothX control, Alarm 301 refers to the tailstock. A milling spindle rotation command was given even though the chuck was not closed. In the controller of the spinlde reads f46c. 352 Power supply cintactor fault (typo I guess) Feb 21, 2022 · Your QT10 with T2 control should have a main multi-tap transformer. You can set the taps for 240V input, then the transformer feeds the machine the required 200V. After I power it up and send the axis home, I am able to rotate the spindle no problem. An improperly connected optic cable, or the spindle control unit’s power is OFF. Oct 10, 2017 · Ya you are right. If anyone can point me in the rite direction, it would be a great help. Lee Oct 15, 2015 · The spindle drive is a FREQROC FR-SF-2-18. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. 5k and the control is a Mazatrol T32B. The 204 alarm is not controller specific, just tells you where to start looking. Mazak Alarm 224 CHUCK SENSOR MALFUNCTION. 204 Spindle controller malfunction. Thanks Similar Threads: Need Help!-Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control; Need Help!-Mazak vertical center nexus 510c-II; Need Help!-mazak alarm 206 spindle lube malfunction Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Mazak 640M control. Does anyone has the manual of this controller. I changed all 6 transistors to the new ones and powered it up, worked perfect for a few min whith some starts and stops then I got the same alarm (204) and the spindle controller has a blown transistor again. F. Sub Spindle Drive: r0 . Mar 18, 2015 · Also when in C axis mode and milling a part the C axis has been squeaking. After this time, errors began to appear sporadically. Keeps throwing up the alarm 130 spindle rotation inhibited. Z Drive:d2. lets do it again. Nov 14, 2023 · A. Can read rpms so i guess plg sensor is ok. When your spindles are up and running, you're cutting parts and making money. The problem is that we get now error 44 Spindle malfunction 3. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. Jan 25, 2008 · Having spoken to Mazak it is their opinion that either the complete drive or maybe just the SF-CA PCB. When the NC power was turned on under alarm conditions other than SU–01 or AL–24 which are shown on the LED display of the spindle control unit. Feb 10, 2022 · I have a Mazak PFH - 5800 with Mazatrol 640M 80 tool unit cell, which is giving me fits. Is there any one who had same experience or knows about ALARM 43 on AC spindle controller (Freqrol FR-SF) which might help me??? Thank you. Machine is working well for about 10-15 minutes but after that Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction is turning on. CNC Technology. Changed out spindle cooling pump and cleaned radiator. Mazak System/Drive 204 SPINDLE CONTROLLER MALFUNCTION; 205 MILLING Oct 10, 2017 · could be electronic circuit board that controls motor. Mazak Alarm 221 TURRET CLAMP SENSOR MALFUNCTION Description In spite of the fact that the milling head is actually clamped, the clamping confirmation senso ≡ MENU Home Fanuc Learn Examples Sinumerik Haas Reference Alarms Programming About machine hung just before it removed the tool from the spindle. Jun 30, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. with feed hold flashing. Pull force secures tool holders in the spindle. I cancelled tool clamp interlocks which got me out of feed hold. D. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n Jun 4, 2018 · Hi Dave, The SQT "M" machines actually use the live-milling motor to rotate the turret. Looks like the spindle wasn’t oriented and the lugs are not lined up with the tool cutouts. ) but after a few minutes the main spindle drive LEDs go Apr 25, 2022 · We stock entire replacement controls for the lathes and mills for this XP based control. It started not reading RPM's and when you went to orientate it it would just time out. Dec 15, 2000 · Machine (2006 410A-ll vmc) was running fine before. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. Power On the control. So i have to wait for about 40-50 minutes to be able to work again about 10-15 minutes. After å while alarm 242 spindel orientation malfunction. i taped the door closed better and avoided that particular rpm. In this case, turn the spindle amplifier power off once and perform startup again. Wait at least 30 seconds before going to the next step. Having a problem getting the spindle to run. Getting my feet wet with a brand new Nexus 250-II lathe. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. 6 ATC ARM JOG CCW May 27, 2011 · I restarted several times but the same result. My spindle drive would just shut off and alarm out ,out of the blue and only during the 1st couple of minutes ? Dec 6, 2018 · I have three alarm codes. Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. . There is a persistent code, 304 (F104) ATC Arm Position Malfunction, that the operating manual describes as coming in when the ATC is stopped outside of its intended position and/or the cycle has not completed after +10 seconds from when the control Feb 25, 2019 · On gear 1 machine get to 900 rpm but brake to 0 rpm is taking over 6 seconds. Within our spare parts department, Mazak globally retains nearly 195,000 part numbers in stock with more than $450 million in replacement parts and unit inventories for fast delivery. %PDF-1. So when doing a tool change a stringy chip got caught in between the (capto8) tool I was changing to and I got a red 234 TOOL CLAMP SENSOR MALFUNCTION alarm. Book reads: TAIL THRUST CHG INHIBIT Cause: A command for changing the thrust of the tailstock was given with the tailstock remaining in the pressing position (For automatic mode of operation) To keep your facility running smoothly, Mazak's substantial, continuous investment in spare parts fulfillment ensures our fastest-possible reaction to the unexpected. 281 alarm is obviously you cant start spindle without gears engaged. I looked in the electrical cabinet and when it's started initially all the drives LED's appear correct (i. Can you call the Mazak UK main office? Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. I had a man trace the problem to that frenic 5000 drive, but not sure. 3. To perform ATC operations, clamp the milling spindle at this position. The turret will rotate,and stop on the correct tool, but is not completely locking in. 133 STOP SPINDLE. INADEQUATE) and pressing the ATC ARM SEING ANGLE will move the arm a little but then have alarm 302 ATC ARM DRIVER MALF. both are refurbished. Mazak M32 Service Engineers Manual. Together, we are the strongest Mastercam community on the web with over 56,000 members, and our online store offers a wide selection of training materials for all applications and skill levels. what do I do Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it Apr 4, 2014 · Alarm happens during gear change (low to high) when the spindle is trying to maintain an certain sfm. New and popular video trends Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. cheers adam Similar Threads: Apr 25, 2022 · Click to Call 📞 1-336-969-0110 Mazak 204 Mazak Spindle Controller Alarm :: Industrial Electronic Repair Dec 23, 2016 · A week ago we had this arrive, a 2001 Mazak 250 MS. L0 12 and on the board above the FR-SF board (axis drives?) I get Alternately F1 56 and F2 56 The price Mazak want is sort of scarey though!! Arthur Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). I do see the W axis is counting movement without this axis moving. The controller is a mds-b-sp-110. TV . rating] 179 N∙m (132 ft∙lbs) [30-min. A nice machine that has mainly run plastics for it's life. spindle drive is an mds-a-sp-260, t plus control Jan 12, 2019 · On gear 1 machine get to 900 rpm but brake to 0 rpm is taking over 6 seconds. that did not work and we had a long list of alarms and no tool Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Description An alarm occurred at milling spindle controller. ) E. After you plug in a USB keyboard can you boot windows into 'Safe Mode' with F8 ? If safe mode gets bluescreened or the normal mazak start screen hangs up, your hard disk might be headed out. I do not know for sure if this is the same for your control. Oct 11, 2012 · Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). problem would not happen at different rpm. Rear guard leaf on the Z carriage Lower ball screw guards for B axis Feb 4, 2016 · Join us! eMastercam - your online source for all things Mastercam. Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. this alarm, plus E Stop #2 alarm just popped up when I attempted to home axis, and even with many Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. The machine has no problems turning at any rpm from 100-6000 until you input an M05 are press reset. Mar 10, 2011 · We had a Spindle cooling fan overtemp alarm back last spring, Maintenance replaced it and all was well until this week when it did it again, The operator opened up the end of the machine and put a floor fan blowing on the Spindle cooling fan and continued running. mazaks description for alarm 44 is as always less than helpful. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. e. Additionally, monitor your spindle’s spring force with a draw bar pull-force test. By Woody111 in forum Mazak, Mitsubishi, Mazatrol Replies: 3 Last Post: 01-11-2011, 02:42 AM. May 20, 2009 · 205 Milling controller malfunction 215 Chuck system malfunction 221 Turret clamp sensor malfunction 224 chuck sensor malfunction 267 Ball screw lubrication alarm 351 Spindle contactor fault 379 Only says AL379 but I think I read somewhere that its some kind of battery warning. The machine was built in 1995 and we had the spindle drive replaced in 2006. If the alarm is not released, please contact your MAZAK service representative. A milling spindle rotation command was given even though the milling tool was not clamped. May 13, 2011 · Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! PS - I know of one former Mazak guy that got his hand seriously hurt when he was called in to fix a stuck tool changer. he did that (against my objections by the way) so now I have no home positions and can get anything in the atc to move except the door using the jog cw/ccw keys. Machine is MAZAK Integrex i500 with smooth control. It connects to the servo amp shown in the lower left corner of the picture in post #4, the other connector goes to the spindle amp. Mazak Spindle & Unit Rebuild Program. The FR-SE spindle drives are fragile as they age, and are probably the most common failure point for any T1/T2 Mazak QT's. Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Feb 25, 2019 · Forum - The expert community . Any help would be greatly appreciated. 4. Description An alarm occurred at milling spindle controller. The spindle did run very sweetly. Here are some details. New and popular video trends The alarm book is no help and if i call mazak it takes to long for response. Check this. Machine is stuck in MDI. New and popular video trends We have a Mazak FH480 with Daikin Oilcon chiller. Power Off the control. Description The chuck open or close confirmation sensor fails in function, or both of the sensors are ON simultaneously. Troubleshooting mazak qt10 spindle controller alarm Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. You need to go to DIAGNOSTIC screen and see what number as alarm your spindle amplifier reports back to NC. And, over the last three decades, we’ve continued to improve upon this programming language to easily put infinite part production capabilities under your control. When we start machine contactor KM1 first connect but Hi, I have a Mazak Multiplx 620 with 32-6 control, I checked my Ac spindle controller (FR-SF) and I saw ALARM 43. Will look into the PLG, thanks! Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. Speculating if the not on tension bearings have come loose. You are in NMI E Stop because your spindle controller is down. Mazak M32 Troubleshooting Guide Feb 23, 2015 · Thanx for the advice, I now have a thread in the Mazak area aswell. The machine Jun 30, 2012 · Forum - The expert community . A sizable drop in force could lead to vibration and runout, which can damage your spindle and your parts. Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. Sep 15, 2022 · I have a Mazak 1998 FH-480. Took the drives out and cleaned the fans, all work fine, got a new spark arrestor no Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. I also always put an "M5 M205 M305" before any M206/207 commands in bar feeder call section, because I've found it can throw alarms otherwise. rating] AC 30 kW (0 hp) [cont. Acceleration to rpm's is ok. Cause Spindle rotation did not start when the spindle rotation start command was issued during automatic operation. I thought it was the fault of the spindle controller (Mitsubishi Freqrol FR-SE) . I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. 134 SPINDLE ROTATION EXCEEDED. Anybody having a good idea where to look for any problem? 2. Karanmah Mar 16, 2009 · This should be an easy fix, but I'm missing something. Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. Anything I can do or wait Hi everyone. W C G O J M R A C T 5A The function described in the menu item No. Dec 8, 2014 · 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. Spindle performance rules part production. Contact Mazak Technical Center or Technology Center. Have anyone had this problem or can advise Thank you Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. When you try to orient the spindle, it times out. dzvfbcbopvevsruddhiq