Mazak Mazatrol M-32 Alarm List. Check these proximity switches both the led on the switch and the address in the diagnostic monitor. When paired with an optional two-pallet changer, the machine provides unattended operations and off-cycle part setup. Aug 5, 2016 · Mazak QT20 Alarm 15 - system malfunction. :2 with No. We have 1 Mazak VTC-160A manual available for free PDF download: Maintenance Manual Mazak VTC-160A Maintenance Manual (97 pages) After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. ERR. A milling spindle rotation command was given even though the chuck was not closed. Mazak has you covered from day one, and we're with you every step of the way to ensure your success. Can be turn off by reset or cycle start. Manuals and User Guides for Mazak VTC-160A. Views: 48226 . A milling spindle rotation command was given even though the milling tool was not clamped. Check and remedy Check and adjust the coolant unit tank pressure. This simple, efficient form of automation allows operators to load, unload and inspect parts on one pallet while the machine works on the other undisturbed. (1) Press the emergency stop button, turn it in the direction of arrow and then press the RESET key. After the command has been issued, no sensors did not turn on within the required time. I do see the W axis is counting movement without this axis moving. Mar 12, 2013 · Capt what did your problem end up being? I have a buddy with a QT250 with 640t control. Jun 19, 2019 · Hello All, First time poster here. Jun 11, 2009 · After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. I can clear any ATC alarm in seconds (unless something mechanically very bad happened). after working for a mazak dealer for 14 years, i can tell you, that you will not get that machine reactivated in iran. if a The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. Oct 8, 2007 · the problem is, i cannot unclamp the pallet. Simply load each pallet on the machine with fresh material, tell the machine which job to run, and setup up the machine to run the job twice with a pallet change. Jul 17, 2018 · Mazak HCN 5000-2 having alarm of ATC arm driven alarm 306, I checked ATC motor all connection, megger test also performed, seems ok, in Auto cycle after 4/5 tools change , alarm comes and not resetting, tried to off/on machine, still not working Mazak Alarm 302 START COND. However, if I Manually mode (do step-by-step by pressing hard key on each step), pallet arm does sit down and clamp pallet. Instruction Manual and User Guide for Mazak Troubleshooting Guide. (3) Execute the ATC reset function of the machine menu. Reasons for this problem can vary. MACHINE DESCRIPTION: The VARIAXIS i-500 is a highly versatile full, simultaneous 5-axis Vertical Machining Center that performs multiple and complex curved surface machining on small complex workpieces with high-precision requirements in single setups. For a limited time, Mazak Capital Equipment Financing is offering 0% financing on select Mazak VC-Ez, VC-Ez X,QT-Ez and QTE models. They have a modular design and are available in a wide range of configurations and features that can be customized to facilitate throughput. Mazak Alarm 379 TANK PRESSURE LOW. Mazak T32 Alarm: 39 OVER AMPERE The machine was running perfectly but after few weeks by turning on the machine in the morning the Alarm: 28 PRINT CIRCUIT BOARD MALFUNCTION was on the screen and the action says Replace The Control Card (RF01) which I could not find it, after turning off & on again this alarm was gone and I could keep going on Mazak Alarm 302 START COND. Apr 29, 2010 · So developing a troubleshooting plan should include identifying what is wrong first (the 217 alarm is a general overload alarm, from Mazak themselves) and then checking the possibilities in the system starting with the easiest and most likely to the more complicated and harder to check. They were able to reset it and get it going again at the time but now the machine throws the alarm and will not power up all the way. Sign up for technical training, access phone support, order parts, track a spindle rebuild and so much more. I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). Oct 7, 2011 · We recently installed our product on a Mazak with a recent-vintage Matrix control and needed to use DPRNT and a macro to command our device. We cut the drill bit and broke it off to make sure the spindle was loose. The OPTIPLEX 3015 FIBER III is a 2D flying optics laser-cutting system that utilizes an innovative control and drive package to deliver high performance for fabrication job shops and production environments. . We have 6 Mazak Troubleshooting Guide manuals for free PDF download. alarm. 3 EMERGENCY STOP. The machine itself is fine but the pallet changer is having problems. Action call Mazak Service. HI, I have a mazak fh6800 machine, todays we facing a problum with Atc Arm driver alarm and machine is in stand still position, in this machine magazine atc and pallet drive from MR-J2-200ct,I have also changed the battery of it,but no activity please tell me about something to start my machine. Advertisement. Apr 12, 2005 · We twisted the drill bit with pliers and it was loose, still throwing servo overload alarm when we tried to raise the spindle. The machine features spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles. Description 1. Check and remedy Reset the ATC unit using either of the following methods: (1) Cancel the ATC command by pressing the emergency stop button. Raydogg920 Plastic. it is too bad that the people in germany that sold you the machine did not tell you about the relocating device. Get famililar with the ATC Maintenance page. Soft overtravel machine alarm occurs when zero returning: There are 3 ways to get by this in order to complete the zero return. Description The pressure in the coolant unit tank of a machine of the high-pressure coolant specifications has decreased. The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. (EXT RESET). MACHINE DESCRIPTION: The VERTICAL CENTER NEXUS 510C-II Vertical Machining Center combines advanced technology, productivity and value for a wide variety of applications. Pallet arm up --> pallet rotate into its position --> air blast but pallet arm doesn't sit down and clamp. The Variaxis is a simple tool changer. Jul 15, 2010 · The machine was stopped at the end of program by changing pallet No. Mazak Alarm 395 CHECK SENSOR MALF. Oct 29, 2007 · FANUC Forum - The FANUC Newsroom on the IndustryArena includes a lot of important information on the FANUC FA Germany GmbH, a leading supplier of factory If this does not clear the alarm status, require Mazak Technical Center or Technology Center to replace the defective hardware or cables. 2. i'd done everything as written in the manual to unclamp the pallet. Apr 27, 2015 · There is proximity sensors both to read if a tool is in the atc shifter and if a tool is in the magazine unload /load position. and 303 ATC amr 0B malf. The X and Y axis move fine, but the Z sounds like it is shuttering and then it will thrown the servo overload alarm. If the ATC unit cannot be reset, please contact your MAZAK service representative. Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. First problem we ran into was a lack of any RS232 port native to control, Resolution was to install a USB/serial adapter to the CPU and install a Windows driver. I have the alarm: "330 Pallet Select Driver Alarm". Action Release the pressed state of the emergency stop button and reset the NC unit to its initial state. Sometime I switch the breaker off to turn the drive off and then back on and the alarm goes away. Oct 14, 2020 · This problem happens when pallet change in the "Auto mode". I'm a hard headed man and usually not a quitterbut I started thinking of trading this Mazak for a Black & Decker toaster oven! CNC Manual / Mazak / Mazak Mazatrol M-32 Alarm List. Anything I can do or wait for Mazak service to fix it? Thanks Jun 11, 2009 · After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. i'd checked the wiring seems all ok. (SEE D199) Description The operational check sensors at both ends of the stroke have turned on. (3) Display the ATC menu by pressing the machine menu key and the display selector key [3] in succession. if i can unclamp the pallet, the pallet then can be hook up and rotate, so to get the abs position back. After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. LASER FLEX automation systems are designed for high volume production environments. Continue with reading or go to download page. you bought and got a mazak delivered in iran, but it will be impossible to start it. :2) and there was no alarm. Their power flickered the other day and it gave the alarm. Cause The emergency stop button on the operating panel has been pressed. Sometime it doesn't. VCN series 04 05 VCN-570C CAT 40 VCN-575C CAT 50 :Standard :Option HT: (High-torque spindle) Model Table size 4th axis rpm 15,000 min-1 Rapid rates X, Y, Z axis VCN-430A After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. The MR J2 displays AL - 01 - n1 - 01. Sep 7, 2006 · We just got a used Mazak FJV-25 with a two pallet changer system. POWER+ with up to 10kW of power and speed PROCESS: 2D, FLYING OPTICS, 2 PALLET CHANGER MACHINE DESCRIPTION. The control is a Mazatrol M plus. Mazak laser-cutting machines can easily be setup to run two additional sheets of material on its own, after hours. Oct 29, 2007 · HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. It worked fine yesterday, but this morning it alarmed as soon as I powered it up. Select the [ATC SHIFTER MAGAZINE] item and press the menu selector key [4]. Still giving overload. I cannot figure out how to make the pallet changer go home. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". I wanted to pickup on this thread, since my QT15 with CAM-2 control, just did something similar to me today. Check and remedy Check the controller of the external unit. Sep 22, 2023 · The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it pops up right away. Thread starter Raydogg920; Start date Aug 4, 2016; Replies 3 Views 3,221 R. Description The cycle start button was pressed while the external reset signal was ON. The alarm is 333 pallet load-unload home not complete. 236 LOW GEAR PROX OFF MALF - Low gear - proximity switch did not turn on for 20 or more seconds after being commandend. The green led 1 cycle still on. Make your Move to a New Mazak EZ Machine Today. MDI 1 and 2 with reset clears it but then it comes back pretty quickly. Oct 21, 2011 · As for #205 alarm, I have no clues When I get this alarm, all red led are light up on the drive. Read Download If this does not clear the alarm status, require Mazak Technical Center or Technology Center to replace the defective hardware or cables. These horizontal turning centers and vertical machining centers place Mazak quality and reliability within reach for virtually any shop. MPower gives you single-source access to end-to-end support for the lifetime of every Mazak machine. If this does not clear the alarm status, require Mazak Technical Center or Technology Center to replace the defective hardware or cables. The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. alarm list is: 281 - (SPINDLE START MISSOPER) - With the gear shifted to the NEUTRAL position, spindle started. (2) Release the emergency stop status by pressing the RESET key. Joined Oct 10, 2015. :1 (To put Back Pallet No. Apr 9, 2022 · Mazak Variaxis 630-5X "Pallet Select Driver Alarm" By Wheelz in forum Mazak, Mitsubishi, Mazatrol 02-16-2024, 10:55 PM. you changed the encoder because it was damaged in transport from germany. Oct 31, 2013 · Started this machine up this morning and this alarm came up. Most controls have a way to bypass the soft overtravels without changing any parameters and will usually reset by cycling power. Mazak Fushion 640M alarm 212 magazine drum After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. Mazak Fushion 640M alarm 212 magazine drum Oct 29, 2007 · FANUC Forum - The FANUC Newsroom on the IndustryArena includes a lot of important information on the FANUC FA Germany GmbH, a leading supplier of factory After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. . With four available integral motor spindle types – standard, high torque, semi-high speed or high-speed – the HCN-4000 allows users to match spindle performance to their specific machining requirements with the Oct 8, 2007 · the problem is, i cannot unclamp the pallet. (2) Press the zero-point return key. qi gy pf uo ry yj ie ma ep mh